Proven results across facilities nationwide
Explore how Sigma Lean helps manufacturing and operational plants eliminate downtime, organize spare parts, and streamline CMMS systems. We operate with a performance-first model: we do not get paid until your business is on track to save real capital.
Slashing equipment downtime with tailored CMMS
A high-volume production facility struggled with chaotic maintenance schedules and frequent breakdowns. Sigma Lean restructured their CMMS workflows and rolled out systematic preventive maintenance routines. Within a 12-month period, the plant saved tens of thousands of dollars while critical downtime dropped by 20% compared to previous years, dramatically improving throughput and operational predictability.
Ending parts chaos with modern VMI implementation
Technicians at an industrial client were losing critical hours hunting for replacement components or placing redundant rush orders. We partnered with top vendors to organize their maintenance space and deploy a vendor managed inventory (VMI) system paired with live CMMS part tracking. Technicians gained immediate visibility into stock levels day and night, cutting unnecessary parts spending by up to 40% and eliminating costly cycle count errors.
Hands-on coaching and risk-free facility assessments
Led by James Derby and bringing over 20 years of hands-on expertise from Naples, Florida to plants across the country, Sigma Lean provides both onsite coaching and remote guidance. We offer a 100% Risk-free initial assessment to identify savings in your maintenance spending, part sourcing, and lead times before you commit. Reach out today at 561-879-0714 or sigmalean@outlook.com to discover what your facility can save.
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